Explosion-proof production disperser for paint manufacturing
Ensure safe and efficient dispersion in volatile environments with this robust system, ideal for scaling up production and integrating seamlessly into complex manufacturing lines.
Optimizes Dispersion and Mixing Processes
The DISPERMAT® SC6 from VMA-GETZMANN is a robust industrial dissolver designed to enhance mixing and dispersion efficiency in various manufacturing settings. Leveraging a high-speed motor and adjustable shaft height, it ensures uniform processing of slurries and emulsions, critical for producing automotive paints, battery slurries, and pharmaceuticals. With a handling capacity of up to 2,000 liters, it integrates seamlessly into existing production lines, featuring PLC control for effortless automation. This equipment is available in ATEX-certified models for explosive environments, offering enhanced safety and operational compliance. Constructed with corrosion-resistant materials, it withstands harsh chemical processes while minimizing energy consumption with optimized motor control. The modular design supports easy customization and maintenance, including options for CIP systems and interchangeable dispersing tools, meeting diverse application needs across industries.
Benefits
- Enhances product consistency by ensuring uniform mixing and dispersion.
- Minimizes energy costs through optimized motor efficiency.
- Increases safety in explosive environments with ATEX certification.
- Reduces setup time with modular, easy-to-change components.
- Lowers maintenance demands with durable, corrosion-resistant construction.
- Applications
- Building and colors,Ceramics,Conductive materials,Road marking paints,Printing inks,Food additives,Agrochemicals,Polishing agents,Coatings,Cosmetics,Fuel cells,Adhesives,Ship paints,Food supplements,Automotive paints,Batteries,Pharmaceuticals
- End products
- Precision polishing compounds,Active pharmaceutical ingredients,Emulsion paints,Vitamin tablets,Cosmetic emulsions,Car paints,Digital inkjet inks,Reflective road markings,Pesticides,Lithium-ion battery slurries,Porcelain glazes,Conductive carbon inks,Uv resistant coatings,Hydrogen fuel cell components,Anti-fouling ship coatings,Epoxy adhesives,Natural food colors
- Steps before
- Premixing,Raw Material Preparation,Pre-dispersion
- Steps after
- Homogenization,Filling,Packaging
- Input ingredients
- pigments,additives,chemicals,raw materials,liquid phase,powdery component,viscous filler,spices,food additives,natural pigments,fats,oils,nanoparticles,conductive additives,battery compounds,anode materials,cathode materials,slurries,separator films
- Output ingredients
- homogeneous distribution,high-quality dispersions,fine grinding,stable dispersions,emulsions,slurries,color strength,uniform coating,clear coat,adhesives,pharmaceutical excipients,polishing agents,varnishes
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 – 1270 rpm
- Torque
- 368 Nm - 657 Nm
- Container Capacity
- 200 – 1250 litres
- Height Adjustment
- Electric
- Explosion Protection
- ATEX ZONE 0/1/2
- Automation
- PLC-controlled
- Temperature and Safety Features
- TÜV-certified safety module,PT100 temperature sensor
- Control Options
- C technology,SC technology,PLC technology
- Weight
- 2800 kg
- Container Clamping Range
- Ø 60 – 130 cm
- Container Height
- 80 – 140 cm
- Data Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Height Measurement
- Adjustable working range for different container sizes
- Application Areas
- Paints,varnishes,pigments,additives,adhesives
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 30 – 1250 litres
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Directive Compliance
- 2014/34/EU
- Work Safety Compliance
- Directive 2006/42/EC
- TÜV Certification
- Safety Module (EN ISO 13849-1)
- Machine footprint
- 220 x 420 x 260 cm
- Container capacity
- 200 ‒ 1250 litres
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Control panel type
- Digital display
- Discharge method
- Not specified
- Weight
- 2800 kg
- Control panel type
- PLC / SC / CN
- Height adjustment
- Electric
- Modular systems
- Bask mill,Rotor-stator systems
- Explosion protection
- ATEX certified
- Safety features
- TÜV certified safety module (DISPERSAFE®)
- Process control options
- DISPERWHEEL®,WINDISP© 7