Explosion-proof production vacuum disperser for viscous products
Achieve precise and reliable dispersion of high-viscosity substances under vacuum conditions, ensuring optimal mixing without air inclusions, even in explosive environments.
Disperses High-Viscosity Products Under Vacuum Conditions
The DISPERMAT® SCVA6-EX from VMA-GETZMANN is an explosion-proof production vacuum dissolver designed for high-efficiency dispersion of high-viscosity products under vacuum conditions. Featuring a robust scraper system, it ensures smooth mixing and dispersion by continuously conveying materials toward the center of containers up to 2500 liters. This equipment is pivotal for manufacturing agrochemicals, automotive paints, pharmaceuticals, and more, processing quantities ranging from 400 to 2000 liters. The integration of ATEX protection certifies its safe operation in explosive environments. With a hydraulic T6 stand, the dissolver allows easy height adjustment, promoting seamless incorporation into continuous or batch production lines. Options for enhanced process control, like C-TECHNOLOGY and DISPERSAFE®, enable precise parameter management while conserving energy via a variable-speed drive system. Constructed from durable materials, it supports customization to fit specific production requirements, ensuring compliance with stringent safety and operational standards.
Benefits
- Enhances product quality by preventing air inclusion during dispersion.
- Ensures operational safety in explosive environments with ATEX compliance.
- Adapts to a range of production scales with flexible container capacity.
- Minimizes energy consumption via efficient vacuum processing.
- Facilitates integration with automated production lines, optimizing workflow efficiency.
- Applications
- Ceramics,Nano-applications,Printing inks,Building coatings,Agrochemicals,Cosmetics,Fuel cells,Adhesives,Food products,Automotive paints,Batteries,Electronics,Pharmaceuticals
- End products
- Face creams,Clearcoats,Pesticides,Oled displays,Anodes,Insecticides,Cathodes,Structural adhesives,Anti-corrosion coatings,Spice mix pastes,Lotions,Controlled-release tablets,Liquid capsules,Ceramic glazes,Nutritional supplements,Lcd displays,Waterproof coatings,Packaging inks,Silicone sealants,Basecoats,Herbicides
- Steps before
- Raw material preparation,Mixing,Batch preparation,Pre-dispersion,Grinding
- Steps after
- Homogenization,Filling,Quality control,Coating,Packing
- Input ingredients
- paints and varnishes,pigments,additives,chemistry materials,plastics,adhesives,coatings,pharmaceutical ingredients,cosmetics materials,microbiology samples,agrochemicals,ceramics,high-viscosity products,slurries,conductive additives,food additives,spice pastes,natural pigments,liquid crystal materials
- Output ingredients
- dispersed paints,homogeneous varnishes,activated pigments,blended additives,processed chemistry compounds,mixed plastics,blended adhesives,coated products,refined pharmaceutical products,stable cosmetics,prepared microbiology samples,homogenized agrochemicals,processed ceramics,dispersed slurries,conductive coatings,finished food products,ground spice pastes,stabilized natural colors,formulated liquid crystal displays
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Speed
- 100 - 985 rpm
- Torque
- 876 - 1069 Nm
- Product Capacity
- 400 – 2000 litres
- Container Capacity
- 500 – 2500 litres
- Height Adjustment
- Hydraulic
- Explosion Protection
- ATEX II 2G Ex h IIB T3 Gb
- Automation
- C / SC / PLC
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Air incorporation control
- Integrated vacuum system
- Changeover time
- Quick-release system
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Height adjustment
- Hydraulic stand
- Work safe compliance
- Directive 2006/42/EC
- Abrasion resistance
- High
- Biological compatibility
- 0
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX Certification
- II 2G Ex h IIB T3 Gb
- TÜV Certified
- EN ISO 13849-1
- Machine footprint
- 140 x 400 x 310 cm
- Container volume
- 500 ‒ 2500 litres
- Container height
- 85 ‒ 176 cm
- Container clamping range
- Ø 80 ‒ 150 cm
- Scraper system
- Integrated spring pressure
- Height adjustment
- Hydraulic
- Control Systems
- PLC / CN / SC
- Integration Possibilities
- USB,Wi-Fi,LAN
- Optional Modules
- DISPERSAFE®,DISPERWHEEL®
- Software Compatibility
- WINDISP© 7