Explosion-proof vacuum dissolver for high viscosity applications
For operations requiring precise control in high-viscosity substance processing, this explosion-proof vacuum dissolver mitigates air inclusion risks, ensuring optimal product integrity and quality.
Disperses and Homogenizes High-Viscosity Products
The DISPERMAT® SCVA4-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver designed for industries such as agrochemicals, pharmaceuticals, and coatings, which require precise dispersion and homogenization of high-viscosity products. Its unique integrated vacuum system prevents air inclusions during production, ensuring consistency and quality. The device operates on a robust spring-pressure scraper system that maintains product flow and enhances mixing efficiency even with non-flowing materials. Handling capacities range from 30 to 600 liters, with container sizes up to 750 liters, making it versatile for batch or continuous operations. It features an electric height-adjustable H4 compact stand, anchoring seamlessly to industrial floors for stability. This dissolver is equipped with modular accessories for customized processing, such as a PT100 temperature sensor and LED lighting, ensuring adaptable operations for diverse industrial needs. Emphasizing compliance, it adheres to ATEX standards for safe operation in potentially explosive environments. The SCVA4-EX is engineered for easy cleaning and maintenance, minimizing downtime and optimizing production flow.
Benefits
- Minimizes air inclusion, ensuring high-quality dispersion results.
- Enhances safety in explosive environments with ATEX compliance.
- Customizable for various container sizes, promoting operational flexibility.
- Reduces maintenance time with easy-to-clean design.
- Increases production efficiency with integrated vacuum system.
- Applications
- Ceramics,Road marking paints,Printing inks,Agrochemicals,Construction chemicals,Carbon materials,Cosmetics,Aerospace coatings,Adhesives,Spices,Paints and varnishes,Plastics,Food products,Ship paints,Automotive paints,Batteries,Electronics,Pharmaceuticals
- End products
- Lithium-ion battery cathodes,Polyvinyl chloride components,Grout mixtures,Pcb laminates,Tomato paste,Curry powder,Epoxy coatings,Insecticides,Ceramic glaze,Uv-curable inks,Car base coat,Rubber adhesives,Marine enamel,Precipitated carbon black,Wing spar coatings,Reflective road paint,Herbicides,Paracetamol tablets,Anti-aging creams,Lipsticks
- Steps before
- Pre-dispersion,Grinding,Heating,Mixing,Homogenizing
- Steps after
- Packaging,Coating,Quality Control,Cooling,Storing
- Input ingredients
- pigments,additives,fertilizers,plant protection products,seed treatment substances,peat,automotive paints,conductive additives,battery compounds,separator films,architectural coatings,top coats,emulsion paints,primers,wood coatings,latex paints,natural paints,anode materials,cathode materials,3D printing filaments,ceramic inks,digital printing inks,screen printing inks,textile inkjet inks,coil coating materials,effect pigments,aerospace coatings,anti-friction coatings,CDC paints,ship paints,wind turbine paints,road marking paints,ceramic pigments,adhesives,silicones,carbon black,nanotubes,spices,food dyes,food supplements,liquid crystals,pharmaceutical ingredients,cosmetic ingredients,polishing grains
- Output ingredients
- dispersed pigments,homogeneous mixtures,fine slurries,emulsions,high-quality coatings,homogenized adhesives,stable cosmetic dispersions,uniform food supplements,homogeneous pharmaceutical preparations,finely ground spices,processed foods,polished surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Options
- CN / C / SC / PLC
- Speed
- 100 – 2200 rpm
- Torque
- 101 / 148 - 143 / 215 Nm
- Container Size
- 75 - 750 litres
- ATEX Protection Class
- II 2G Ex h IIB T3 Gb
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Container Height
- 50 ‒ 130 cm
- Height Adjustment
- Electric
- Weight
- 1000 kg
- Height Adjustment Range
- adjustable
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Height adjustment
- Electric / Manual
- Work Safe
- Directive 2006/42/EC
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Type of material
- Powder / Paste / Liquid
- Compatibility
- Chemicals,agrochemicals,adhesives,etc.
- ATEX certification
- Directive 2014/34/EU
- Explosion protection
- II 2G Ex h IIB T3 Gb
- Directive
- 2006/42/EC
- Machine footprint
- 140 x 375 x 170 cm
- Container size
- 75 - 750 litres
- Height adjustment
- Electric
- Weight
- 1000 kg
- Control Panel Type
- CN / C / SC / PLC
- Height Adjustment
- Electric
- Integration Possibilities
- Modular Systems
- Explosion Proof Design
- ATEX Certified
- Control Technology
- C Technology / PLC Technology
- Speed Adjustment
- Infinitely Variable
- Dispersing Tool Adjustment
- Height Adjustable
- Option
- Accessory
- Option
- DISPERWHEEL®
- Option
- DISPERSAFE®
- Option
- WINDISP© 7
- Stand Type
- Innovative Telescopic Stand
- Scraper System
- Interchangeable Scraper Arms
- Product Containers
- 75 - 750 L Capacity
- Cover Options
- With Product Feed System and Optional Accessories