Explosion-proof vacuum dissolver for high-viscosity products
Optimize your production by eliminating air inclusions and safely dispersing high-viscosity products under vacuum conditions, ensuring precision and safety for complex formulations.
Great for making:
Disperses and Homogenizes Under Vacuum Conditions
The DISPERMAT® SCV5-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver engineered for demanding industrial applications. This multipurpose dissolver efficiently disperses high-viscosity substances while preventing air inclusions, crucial in producing consistent herbicides, automotive base coats, and pharmaceutical ingredients. Operating on advanced vacuum technology, it integrates a robust electrical height adjustment and a versatile product feed system, making it adaptable for various container sizes up to 1250 liters. Meeting ATEX Directive 2014/34/EU for safety in explosive atmospheres, it ensures high safety standards across diverse industries, from automotive to food processing. The dissolver supports PLC technology for seamless integration into automated production lines, contributing to energy efficiency and operational reliability.
Benefits
- Prevents air inclusions for superior product consistency and quality.
- Enhances operational safety in explosive environments with ATEX compliance.
- Reduces labor costs with electric height adjustment for ease of use.
- Integrates seamlessly into automated lines with advanced PLC control.
- Minimizes energy consumption with variable-speed motor efficiency.
- Applications
- Sealants,Textile inks,Cosmetics,Aerospace coatings,Ship paints,Foods,Automotive paints,Biotechnology,Road marking paints,Printing inks,Carbon materials,Fuel cells,Pharma,Ceramic inks,Architectural coatings,Batteries,Agrochemicals,Silicone,Polishing agents,Building coatings,Adhesives,Lubricants,Teflon coatings,Special wind turbine coatings
- End products
- Lithium-ion battery slurries,Glazed ceramic tiles,Ultra-fine diamond polishing powders,Carbon black-enhanced composites,Insulin for diabetes treatment,Water-based sealants,Anti-corrosive building primers,High-definition inkjet printer inks,Automotive base coat,Spice blends for processed foods,Synthetic motor oils,Uv-resistant aerospace coatings,Active pharmaceutical ingredients (apis),Anti-fouling ship hull coatings,Reflective road markers,Reactive dye inks for textiles,Graphite anodes for fuel cells,Self-cleaning turbine blade coatings,Non-stick cookware coatings,Exterior latex paints,High-temperature silicone sealant,Herbicides,Anti-aging skin serums,Epoxy adhesives
- Steps before
- Pre-dispersion,Raw material preparation,Mixing,Formulation adjustment
- Steps after
- Quality control,Filling,Packaging,Final product testing
- Input ingredients
- nutrients,active ingredients,carrier material,growth-promoting substances,growth inhibitors,seed treatment formulations,peat and fertilizers,automotive paints,base coat paint,clear coat paint,anode materials,cathode materials,slurries,conductive additives,separator films,pigments,adhesives,silicones,carbon black,nanotubes,spice particles,food additives,food supplements,liquid crystal cells,cosmetic pigments,pharmaceutical active ingredients,pharmaceutical excipients
- Output ingredients
- homogeneous distribution,fertilizers,plant protection products,seed coatings,mixed peat,automotive finishes,refinish paints,battery electrodes,coated separator films,architectural coatings,emulsion paints,wood finishes,clear coatings,latex-type paints,nano-dispersions,printing inks,adhesive bonds,cosmetic formulations,pharmaceutical compounds,fine dispersion,polishing agents
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15–55 kW
- Product Volume Capacity
- 30–2000 litres
- Control
- CN / C / SC / PLC
- Vacuum System
- Yes
- ATEX Certification
- II 2G Ex h IIB T3 Gb
- Speed
- 100–1270 rpm
- Torque
- 436–657 Nm
- Container Size
- 200–1250 litres
- Dispersing Tool Height Adjustment
- Electric
- Dispersing Technology
- Vacuum dispersing
- Explosion Protection
- ATEX Zone 0/1/2
- Height Adjustment
- Electric
- Automation Level
- PLC-controlled
- Process Control
- Variable speed,data recording
- Batch vs. Continuous Operation
- Batch
- Safety Module
- TÜV Certified
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- Suitable for mild corrosives
- Cleanability
- Easy to clean
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Biological compatibility
- Compliant for certain applications
- Viscous product compatibility
- Yes
- ATEX certification
- Directive 2014/34/EU
- Machine footprint
- 220 x 420 x 260 cm
- Container capacity
- 200 - 1250 litres
- Height adjustment
- Electric
- Container clamping range
- Ø 60 – 130 cm
- Weight
- 2800 kg
- Control panel type
- HMI / PLC
- Height adjustment
- Electric
- Customization options
- LED lighting,PT100 temperature sensor,Liquiphant level switch,sight glasses,various filling funnels
- Stand type
- Electrical height adjustment
- Process control
- C technology,DISPERWHEEL®,DISPERSAFE®,WINDISP© 7
- Container compatibility
- 200 – 1250 litres
- Software integration
- WINDISP© 7 data interface
- Safety module
- TÜV certified
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)