High-performance dissolver for industrial dispersion processes
Optimize your dispersion processes with this advanced dissolver, designed to handle a wide range of viscosities for precision mixing, emulsifying, and homogenizing, ensuring consistent product quality and efficient scaling from small batch to large volume production.
Dispenses and Homogenizes Liquids and Powders
The DISPERMAT® SC5 dissolver from VMA-GETZMANN is a versatile, high-capacity dissolver designed for diverse industrial applications such as agrochemicals, automotive paints, and pharmaceuticals. Utilizing an integrated system that supports dispersing, mixing, homogenizing, and emulsifying, it facilitates precise control over batch and continuous processes. Capable of accommodating containers up to 1250 liters, it is ideal for manufacturing liquids, slurries, and granules. The SC5 features an advanced PLC-controlled system for automated operations, ensuring seamless integration into existing production lines. It boasts energy efficiency through variable-speed motor optimization, reducing energy consumption by approximately 20%. Constructed from corrosion-resistant materials, it offers durability and reliable performance. Optional features include CIP systems for ease of cleaning and maintenance, and customization options tailored to specific production needs, ensuring alignment with GMP and other industry standards.
Benefits
- Enhances production efficiency by enabling swift batch changes and integration with modular systems.
- Reduces operational costs through energy-efficient variable-speed motor technology.
- Ensures compliance with industry standards, such as GMP, for secure and lawful operations.
- Provides flexibility in processing with customizable configurations supporting diverse product types.
- Minimizes cleaning time and contamination risk with optional CIP systems.
- Applications
- Artist colors,Nano-applications,Printing inks,Ceramic/glass,Agrochemicals,Buildings and colors,Industry coatings,Carbon materials,Fuel cells,Automobiles,Cosmetics,Pharma,Ship paints,Adhesives and sealants,Food products,Batteries,Polishing agents
- End products
- Antiretroviral drugs,Aerospace coating,Spice paste,Oled screen ink,Uv-curable printing ink,Facial moisturizer,Diamond polishing slurry,Ceramic glaze,Automotive basecoat,Carbon black pigment,Marine antifouling paint,Architectural emulsion paint,Lithium-ion battery slurry,Herbicides,Epoxy adhesive,Watercolors,Fuel cell catalyst ink
- Steps before
- Mixing,Emulsification,Grinding,Dispersion,Pre-dispersion
- Steps after
- Sterilization,Packing,Coating,Homogenizing,Filling
- Input ingredients
- paints,pigments,chemical additives,printing inks,plastics,construction chemicals,electronics,coatings,ceramics,pharmaceuticals,adhesives,silicones,carbon materials,nanotubes,cosmetic ingredients,active ingredients,excipients,liquids,powders,slurries,fertilizers,plant protection products,seed treatment agents,peat,conductive additives
- Output ingredients
- dispersed paints,homogeneous pigments,finely ground chemicals,stable inks,uniform plastics,blended construction chemicals,processed electronics,finished coatings,refined ceramics,formulated pharmaceuticals,mixed adhesives,homogeneous silicones,wetted carbon materials,separated nanotubes,cosmetic formulations,processed active ingredients,processed excipients,finished fertilizers,uniform plant protection materials,treated seeds,mixed peat,distributed conductive additives
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control
- CN / C / SC / PLC
- Speed
- 100 - 1270 rpm
- Torque
- 348–657 Nm
- Height Adjustment
- Electric
- Explosion Protection
- ATEX certified
- Feeding System
- Product feed system
- Container Capacity
- 200 – 1250 litres
- Container Clamping Range
- Ø 60 ‒ 130 cm
- Weight
- 2800 kg
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Software Support
- WINDISP© 7
- TÜV Certification
- DISPERSAFE® Safety module (EN ISO 13849-1)
- Batch vs. continuous operation
- Batch / Inline Continuous
- Air incorporation control
- No air inclusion solutions available
- Automation level
- Manual / PLC / SCADA
- Changeover time
- Quick-change systems
- CIP/SIP
- CIP available
- Cleaning method
- Manual / Semi-automated
- Energy efficiency
- Optimized for low energy consumption
- Corrosion resistance
- High
- Abrasion resistance
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Temperature resistance
- Up to 135°C
- TÜV certification
- EN ISO 13849-1
- Machine footprint
- 220 x 420 x 260 cm
- Control panel type
- CN / C / SC / PLC
- Container capacity
- 200 ‒ 1250 litres
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Control System Type
- PLC / CN / SC
- Height Adjustment
- Electric
- Control Panel Type
- Splash water protected,solvent-resistant foil keyboard
- Customization for Container Sizes
- Variable container sizes
- Integration Capabilities
- USB / Wi-Fi / LAN (expected in 2022)
- Modular System
- Basket Mill / Rotor-Stator System
- System Add-on Options
- LED Lighting,Temperature Sensor,Level Switch
- Speed Adjustment
- Infinitely Variable with Rotary Pulse Encoder
- Safety Module
- TÜV Certified (DISPERSAFE®)