Lab and pilot plant dissolver for dispersion and fine grinding
Achieve efficient dispersion and fine grinding in laboratory or pilot plant settings, optimizing formulation processes by ensuring high consistency and quality across products with diverse viscosities.
Great for making:
Mixes and Disperses High Viscosity Products
The DISPERMAT® SC4 from VMA-GETZMANN is a robust industrial dissolver designed for high-shear mixing and dispersion of high-viscosity products. This equipment excels with its efficient rotor-stator design, ensuring homogeneous mixtures in applications such as automotive paints, fertilizers, and pharmaceutical slurries. Capable of processing volumes ranging from 30 to 600 liters, it boasts a modular system for seamless integration into existing production lines, enhancing scalability and process optimization.
Equipped with advanced PLC control, the DISPERMAT® SC4 ensures precise operation and remote monitoring capabilities, promoting superior automation. Its variable speed motor is optimized for energy efficiency, reducing electrical consumption by up to 15%. The dissolver is constructed from durable materials, providing excellent corrosion resistance for longevity in harsh chemical environments.
Compliant with the 2006/42/EC machinery directive, it prioritizes safety with an integrated safety device. The design supports easy integration into CIP systems, facilitating efficient in-line cleaning and minimizing downtime. Customization options are available for rotor speeds and chamber configurations, with VMA-GETZMANN offering comprehensive engineering support to tailor the dissolver precisely to your needs.
Benefits
- Enhances product uniformity, ensuring consistent quality in high-viscosity applications.
- Lowers operational costs by reducing energy consumption through optimized motor control.
- Integrates seamlessly into existing production lines, allowing for scalable processing.
- Minimizes downtime with maintenance-friendly design and efficient cleaning options.
- Complies with industry safety standards, enhancing workplace safety and reliability.
- Applications
- Peat,Seed treatment,Battery compounds,Natural paints,Textile inkjet inks,Effect paints,Sealants,Primers,Silicones,Cosmetics,Aerospace coatings,Ship paints,Digital packaging printing,Automotive paints,Nanotubes,Plant protection products,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Coil coatings,Liquid crystal displays,Ceramic pigments,Conductive coatings,Fillers,Anode and cathode materials,Architectural coatings,Batteries,Separator films,Food supplements,Artist colors,Wood coatings,Agrochemicals,Clear coats,Screen printing inks,Wood putties,Technical ceramics,Special paints for wind turbines,Wood stains,Automotive refinish paints,Fertilizers,Digital industrial printing inks,Pharmaceuticals,Polishing agents,Food additives,Conductive additives,Anti-friction coatings,Consumer ceramics,Adhesives,Ceramic inkjet,Cathodic dip coatings,Carbon black,Teflon coatings
- End products
- Room temperature vulcanizing silicone,Glyphosate formulations,Marine anti-fouling coatings,Npk fertilizers,Gibberellic acid solutions,Lithium-ion battery slurries,Talc-filled plastic fillers,Emi/rfi shielding coatings,Zirconia ceramic crowns,Touch-up paint kits for cars,Epoxy dip coating for automotive,Oled displays,Aloe vera-infused lotions,Wood grain repair putties,Furnace black pigments,Peat moss blends,Polyurethane varnish for furniture,Chili pepper paste,Dye-sublimation printing inks,Cadmium-free watercolor paints,Non-stick teflon cookware,Cmy ceramic inkjet inks,Acrylic architectural paints,Direct-to-garment textile inks,Thermoplastic road marking paints,Copper oxychloride fungicides,Teflon-coated aerospace coatings,Lithium cobalt oxide electrodes,Epoxy-based primers,Lead-free ceramic pigments,Oil-free emulsions,Water-based wall paint,Diamond polishing compounds,Mordant wood stain,Synthetic latex wall paints,Flexible packaging ink,Carbon nanotube conductive inks,High-resolution screen printing inks,Ceramic dinnerware glazes,Graphene-enhanced battery additives,Saffron extract coloring agent,Silicone sealants,Single-walled carbon nanotubes,Pearl effect automotive paints,Fish oil capsules,Pre-painted metal coils,Polyethylene separator films,Ptfe lubrication coatings,Car paint in metallic shades,Uv-protective clear coats,Auto-cleaning blade coatings for turbines,Ibuprofen nanoparticle formulations,Epoxy adhesives
- Steps before
- Pre-mixing,Raw material preparation,Grinding,Emulsification,Pre-dispersing
- Steps after
- Filling,Coating,Drying,Quality control,Packaging,Tablet pressing
- Input ingredients
- granulated fertilizers,liquid fertilizers,plant protection granules,water-soluble granules,water-soluble powders,paint layers,anode and cathode materials,battery slurries,conductive additives,separator films,architectural coatings,top coats,latex paints,natural pigments,food additives,food supplements,carbon black,nanotubes,ceramic pigments,Teflon,adhesives,silicones,spice pastes
- Output ingredients
- homogeneous fertilizer mixtures,high-quality plant protection products,automotive paint coatings,battery compounds,printed separator films,smoothed surfaces,uniform coatings,glass coatings,pigmented slurries,high-quality inks,textile inkjet prints,structural coatings,coated metal sheets,ceramic glazes,clear lacquer,biodegradable coatings,polished surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 – 55 kW
- Product Volume
- 0.05 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Operating Temperature
- -60 to +100°C (Aerospace coatings)
- Speed
- 2000 rpm
- Torque
- 0.4 – 7.2 Nm
- Safety Compliance
- Directive 2006/42/EC
- Dispersion Time
- Pre-selected time display
- Height Adjustment
- Mechanical/Electric
- Tip Speed
- Function of disc diameter
- Automation
- PLC-controlled
- Explosion Proof
- ATEX certified
- Material Compatibility
- Abrasion Protection
- Rotor-Stator Homogenizer Speed
- Infinitely adjustable
- Batch or Continuous Process
- Batch / Closed System
- Energy Usage
- Low kWh/kg (varies per model)
- Cooling Option
- Vacuum-based solutions
- Dispersion Effect
- High quality,homogeneous
- Working mechanism
- Dispersing,Mixing,Homogenizing
- Integrated steps
- Dispersion,Emulsification
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Air incorporation control
- Minimal air inclusion technology
- Height adjustment
- Electric / Mechanical
- Energy efficiency
- Depends on model and use case
- Abrasion resistance
- Shrinkage resistant
- Biological compatibility
- Non-toxic coatings
- Cleanability
- CIP capable
- Corrosive resistance (e.g. acids)
- Stainless steel
- Density/particle size
- 0.5–2.5 g/cm³
- Machine footprint
- 42 x 87 x 42 cm to 70 x 130 x 61 cm
- Container capacity
- 0.125 - 25 litres
- Control panel type
- Foil keyboard
- Height adjustment
- Mechanical / Electric
- Stand type
- H1 / H2BT
- Container clamping range
- Ø3 - 35 cm
- Container height
- 5 - 46 cm
- Container clamping system
- FHV / ZBS
- Discharge method
- Closed batch system
- Shaft diameter range
- 20 - 175 mm
- Shaft Adapter
- Yes
- Control panel type
- Digital / Analog
- Control System
- CN / C / SC / PLC
- Electrical height adjustment
- Available
- Safety device
- Integrated according to directive 2006/42/EC
- Modular Systems
- APS Bead Mill,TORUSMILL® TML Basket Mill,CDS Vacuum Dispersion System,SR Rotor-Stator Homogenizer,ASC Scraper System
- Height adjustment method
- Mechanical / Electric
- Stand type
- H1 / H2BT