Rotary homogenizer for laboratory and pilot plant
For achieving optimal dispersion in complex formulations, this solution ensures precise particle size reduction, enhancing product homogeneity and stability, crucial for efficient production processes.
Optimizes Dispersion and Mixing Processes
The DISPERMAT® SC4 dissolver by VMA-GETZMANN is a versatile solution for rigorous dispersion and mixing tasks within laboratory and pilot plant settings. It specializes in achieving uniform consistency for a variety of applications, from agrochemicals to cosmetics and food products. Operating with power ranging from 15 to 22 kW, it facilitates the processing of liquid and slurry forms with precision control via CN/C/SC/PLC systems.
Incorporating advanced dispersion technology, the SC4 excels in homogenizing, emulsifying, and mixing, ensuring exceptional quality and repeatability. Ideal for batch operations, it supports seamless integration into existing production lines with its modular design, compatible with various attachments like vacuum systems and bead mills for process expansion.
Engineered for efficiency, the SC4 provides optimized energy use, significantly reducing operational costs. Constructed in stainless steel to withstand diverse chemical environments, it guarantees durability and compliance with safety regulations. Additionally, the design includes easy-to-maintain features and options for customizable configurations to match specific production needs.
Benefits
- Enhances production efficiency with precise dispersion control, reducing variability in end-product quality.
- Cuts operational expenses with optimized energy management, promoting cost-effective processes.
- Facilitates versatile applications across multiple industries, from pharmaceuticals to automotive paint, ensuring a broad operational scope.
- Simplifies integration and customization with modular attachments, adapting easily to specific production requirements.
- Complies with safety standards with stainless steel construction, offering reliable performance in challenging environments.
- Applications
- Sealants,Nano-applications,Cosmetics,Automotive paints,Building paints,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Liquid crystal displays,Glass,Architectural coatings,Food supplements,Batteries,Wood coatings,Agrochemicals,Ceramic,Pharmaceuticals,Polishing agents,Food additives,Digital inks,Conductive additives,Anti-friction coatings,Adhesives,Teflon coatings
- End products
- Vitamin c tablets,Water-soluble fertilizers,Indoor coatings,Thermoplastic road markers,Outdoor coatings,Tile ceramic glazes,Natural color additives,Battery anode slurries,Active pharmaceutical ingredients,Battery cathode slurries,Flexographic inks,Automotive base coat,Granulated fertilizers,Spray adhesives,Automotive clear coat,Glass coatings,Piston anti-friction coatings,Ptfe coatings,Acrylic emulsions,Moisturizing creams,Car wax polish,Curry paste,Oled screens,Silicone sealants,Silver conductive pastes,Hardwood varnishes,Linseed oil paints,Digital photo book inks,Offset printing inks,Carbon nanotubes
- Steps before
- Purification,Drying,Pre-dispersion,Mixing,Raw material preparation
- Steps after
- Packaging,Coating,Sterilization,Quality control,Product testing
- Input ingredients
- active ingredients,conductive additives,anode and cathode materials,color pigments,varnishes,glazes,latex,natural pigments,spices,ceramic pigments,fats and oils,emulsifying agents,adhesives,sealants,silicones,carbon black,nanotubes,paint components,agrochemicals,battery compounds
- Output ingredients
- homogeneous distribution,dispersed pigments,slurries,filler,primer coat,glossy finishes,uniform coatings,screen printing inks,textile inkjet inks,stable suspensions,emulsions,fine pastes,refined ceramics,clear coat,latex coatings,final formulations,biocompatible products,nano-suspensions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control System
- CN / C / SC / PLC
- Vacuum Capacity
- 30 – 600 litres
- Speed
- 550 – 10,000 rpm
- Torque
- 1 Nm – 71.7 Nm
- Batch Size
- 0.25 – 250 litres
- Height Adjustment
- Electric
- Automation Level
- PLC-controlled / Manual
- Explosion-Proof
- ATEX certified
- Container Clamping Range
- 5 – 75 cm
- Container Height
- 9 – 90 cm
- Screen Printing Thickness
- Up to 15 µm
- Connectivity
- USB,LAN expected
- Weight
- 87 – 350 kg
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- PLC-controlled
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy CIP/SIP
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- Variable compatibility
- Container Type
- Double-walled / Single-walled
- Batch Size
- 0.05 – 2000 litres
- Sensitivity to Mixing
- High Sensitivity
- Dispersion Quality
- Reproducible
- TÜV certification
- EN ISO 13849-1
- Made in Germany
- Since 1972
- Machine footprint
- 70 x 142 x 55 cm
- Machine footprint
- 90 x 210 x 70 cm
- Machine footprint
- 120 x 237 x 105 cm
- Container capacity
- 0.25 ‒ 25 litres
- Container capacity
- 15 ‒ 100 litres
- Container capacity
- 25 ‒ 250 litres
- Container clamping range
- Ø5 ‒ 35 cm
- Container clamping range
- 25 ‒ 61 cm
- Container clamping range
- 30 ‒ 75 cm
- Container height
- 9 ‒ 47 cm
- Container height
- 25 ‒ 74 cm
- Container height
- 39 ‒ 90 cm
- Weight
- 87 ‒ 101 kg
- Weight
- 190 kg
- Weight
- 350 kg
- Control panel type
- Electric height adjustment
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Modular systems
- Height adjustment
- Electric
- Modular attachments
- Scraper system,Torque Meter
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Data interface
- WINDISP© 7