Rotor-stator homogenizer for high shear batch processing
Achieve ultra-fine particle distribution and stable emulsions with this versatile rotor-stator homogenizer, designed for seamless integration into your production line for efficient batch processing.
Disperses and Homogenizes Complex Mixtures
The DISPERMAT® SC4 dissolver from VMA-GETZMANN efficiently disperses solid materials into liquids for industries such as pharmaceuticals, automotive paints, and cosmetics. This equipment excels with a powerful motor, offering variable speed adjustments to tailor shear stress for superior homogenization. It’s well-suited for producing seed treatments, battery slurries, and architectural emulsions. The SC4 handles product volumes from 30 to 600 liters, making it ideal for both pilot and continuous high-speed operations. Integrated PLC control ensures precise automation and seamless integration into existing production lines. Built with energy-efficient design, it optimizes motor performance for reduced power consumption. Constructed from durable materials for chemical resistance, it meets industry standards and supports customizable configurations for specific process needs, including ATEX compliance for explosive environments. With easy-cleaning features, it minimizes downtime and maximizes productivity.
Benefits
- Enhances product quality with precise, uniform dispersion.
- Cuts energy costs through optimized variable-speed operation.
- Minimizes production disruptions with quick-cleaning design.
- Ensures safety in explosive areas with ATEX-certified options.
- Seamlessly fits into existing systems with PLC-controlled integration.
- Applications
- Cosmetics,Aerospace coatings,Ship paints,Automotive paints,Road marking paints,Printing inks,Wind turbine paints,Fuel cells,Conductive coatings,Ceramics,Wood coatings,Agrochemicals,Food products,Pharmaceuticals,Battery materials,Building coatings,Anti-friction coatings,Adhesives,Artists paints
- End products
- Textile inkjet inks,Conductive silver paste,Thermoplastic road paint,Lithium-ion battery slurries,Uv-resistant wood varnish,Architectural emulsions,Spice pastes,Self-cleaning blade coatings,Structural adhesives,Solid oxide fuel cells,Ceramic glazes,Nano-coated pharmaceuticals,Anti-corrosion ship lacquer,Watercolor paints,Ptfe coatings,Acrylic car paints,Thermal barrier coatings for aircraft,Organic mineral face cream,Seed treatment formulations
- Steps before
- Emulsification,Pre-dispersing,Pre-mixing,Ingredient Mixing
- Steps after
- Coating,Filtration,Homogenization,Packaging
- Input ingredients
- slurries,raw materials,active ingredients,agrochemical compounds,pigments,coating materials,spice mixtures,silicone components,nanoparticles,battery compounds,anode materials,cathode materials,food additives,biotechnology samples,cosmetic ingredients
- Output ingredients
- homogeneous distribution,dispersed solutions,bead-milled particles,fine emulsions,uniform pigment dispersion,nano-sized particles,high viscosity products,coated surfaces,processed slurries,transparent coatings,adhesive mixtures,stable emulsions,refined ceramic surfaces,screen printing inks,inkjet inks,textile printing inks
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- ATEX Compliance
- Optional / EX models
- Vacuum Capability
- Available
- Production Type
- Batch Process
- Operating Speed
- Variable
- Container Size
- 30 – 600 litres
- High Shear Mixing
- Available
- Explosion Proof
- Available
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Rotation speed control
- Infinitely variable speed adjustment
- Processing time
- Short processing time
- Shear stress and flow effects
- High shear batch process
- Temperature control
- Available
- Vacuum design option
- Yes
- Explosion protection
- ATEX available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- Yes
- CE marking
- Yes
- Power Range
- 15 – 55 kW
- Container Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Explosion-Proof Design
- ATEX compliant
- Vacuum Capability
- Yes
- Drive System
- Powerful and Safe
- Footprint
- Compact
- Container Type
- Double-walled,Single-walled
- Modularity
- High shear mixer attachment
- Integration with Technologies
- Modular quick-change systems
- Vacuum Integration
- Available in some models