Vacuum basket mill for high-viscosity product milling
Achieve refined particle size and smooth texture in your high-viscosity products with advanced vacuum milling, ensuring impeccable quality and eliminating air inclusions.
Processes High-Viscosity Dispersions and Paints
The DISPERMAT® SC4 dissolver from VMA-GETZMANN efficiently handles dispersions for various industries, including agrochemical and automotive paints. This dissolver integrates seamlessly into production lines, utilizing powerful motors for high-viscosity applications. With a capacity ranging from 30 to 600 liters, it supports batch and continuous operations. Its PLC-controlled system enables precise processing and ease of integration into automated environments. Energy efficiency is enhanced by its optimized motor control, minimizing operational costs. Constructed with durable materials and available with ATEX-certification, it meets stringent safety standards. The SC4 model also offers options for stainless steel construction for corrosion resistance, ensuring longevity and reliability in challenging environments. Cleaning processes are streamlined with easy-access design, reducing downtime and maintenance efforts.
Benefits
- Ensures consistent product quality with precise dispersion control.
- Decreases operational costs through enhanced energy efficiency.
- Increases production flexibility with adjustable processing parameters.
- Meets safety standards with ATEX certification for hazardous environments.
- Minimizes maintenance requirements with streamlined cleaning features.
- Applications
- Natural paints,Textile inkjet inks,Silicones,Cosmetics,Aerospace coatings,Ship paints,Digital packaging printing,Automotive paints,Nanotubes,Printing inks,Emulsion paints,Latex paints,Ceramic pigments,Conductive coatings,Architectural coatings,Batteries,Wood coatings,Agrochemicals,Screen printing inks,Technical ceramics,Food products,Automotive refinish paints,Digital industrial printing inks,Pharmaceuticals,Polishing agents,Coil coating,Anti-friction coatings,Adhesives,Carbon black
- End products
- Friction reducing coatings,Acrylic latex,Face creams,Herbicide formulations,Pre-coated metal sheets,Rtv silicones,Oil-based wood stains,Pesticide suspensions,Soy-based ink,Battery anode slurries,Spice pastes,Interior wall paints,Liquid cough syrups,Metal polishing creams,Automotive base coat,Furniture polishes,Electrical insulation paints,Marine epoxy coatings,Automotive clear coat,Aircraft exterior coatings,Synthetic resin-based latex,Natural mineral paints,Uv-curable inks,Recovered carbon black,Magazine cover inks,Sportswear textile inks,Food packaging inks,Single-walled carbon nanotubes,Exterior wall paints,Glaze pigments,Battery cathode pastes,Epoxy adhesives,Alumina ceramics
- Steps before
- Purification,Drying,Emulsification,Grinding,Mixing,Pre-dispersion,Homogenization
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing,Cooling,Quality Control,Filling
- Input ingredients
- liquids,granules,powders,paints,pigments,slurries,raw materials,active ingredients,solvents,resins,adhesives,spices,food additives,nanoparticles
- Output ingredients
- homogenous mixtures,dispersed slurries,coated surfaces,printed inks,processed pigments,fine powders,abrasive agents,emulsion paints,coatings,slurries,solutions for paints,cosmetic products,pharmaceutical products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 5.5 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 – 750 rpm
- Torque
- 36 – 657 Nm
- Container Size
- 200 – 1250 litres
- Automation Control
- PLC-controlled
- Temperature Range
- Various,depending on application
- Pressure
- Suitable for vacuum processing
- Ceramic Design Option
- ZrO2 or SiSiC
- Explosion Protection
- ATEX certified
- Height Adjustment
- Electric
- Safety Standards
- TÜV Certified
- Nano Technology
- Fine grinding down to nano scale
- Energy Usage
- Dependent on power setup
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Depends on application
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Yes
- Filling purpose
- Paints,Chemicals,Inks
- Machine footprint
- 220 x 420 x 260 cm (W x H x D)
- Basket size
- Suitable for 200 - 1250 litres containers
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Weight
- 2800 kg
- Height adjustment method
- Electric
- Stand type
- BK5 with integrated electrical height adjustment
- Cover type
- Stable container edge resting cover
- Integrated features
- Patented pump wheel and dissolver disc
- Cooling system compatibility
- Double-walled for cooling and heating systems
- Control panel type
- PLC / CN / C / SC
- Integration possibilities
- Wi-Fi,LAN
- Software options
- WINDISP 7
- Height adjustment
- Electric
- Safety equipment
- DISPERSAFE®
- Material of construction
- ZrO2 / SiSiC
- Stand type
- BK5
- Option for Dissolver Disc
- Disperser with DisperWHEEL®