Vacuum basket mill for high viscosity products
Achieve efficient fine grinding of high-viscosity products while minimizing air inclusion during processing, ensuring optimal quality and performance in your formulations.
Dispersion and Mixing of High-Viscosity Materials
The DISPERMAT® SC4 Dissolver from VMA-GETZMANN is engineered for efficient dispersion and mixing of high-viscosity liquids and slurries. Utilizing a powerful motor with variable speed control, it ensures precise blending, critical for industries like agrochemicals and paint manufacturing. This dissolver is suitable for batch processes, handling volumes between 30 and 600 liters, making it ideal for applications that require uniform particle distribution. Featuring PLC integration, it offers seamless integration into existing production lines with advanced monitoring capabilities. Energy efficiency is optimized through a CN/PLC-controlled system, reducing operational costs. Constructed with robust materials, it provides excellent corrosion resistance, suitable for diverse chemical environments. Compliance with ATEX standards ensures safe operation in explosive atmospheres. The design facilitates easy cleaning and maintenance, supporting CIP systems for contaminant-free operations. Customization options allow for scaling and adapting the dissolver to specific production needs, backed by VMA-GETZMANN’s engineering support.
Benefits
- Ensures consistent product quality with precise mixing and dispersion.
- Integrates seamlessly into existing production lines, enhancing process efficiency.
- Reduces operational costs through optimized energy consumption.
- Offers safe operation in explosive environments with ATEX compliance.
- Simplifies maintenance with easy-to-clean design, minimizing downtime.
- Applications
- Sealants,Effect paints,Textile inks,Silicones,Cosmetics,Aerospace coatings,Ship paints,Digital packaging printing,Automotive paints,Spice pastes,Biotechnology,Road marking paints,Printing inks,Wind turbine paints,Coil coatings,Liquid crystal displays,Carbon materials,Fuel cells,Ceramic pigments,Conductive coatings,Architectural coatings,Batteries,Food supplements,Artist colors,Ceramic glazes,Wood coatings,Agrochemicals,Digital industrial printing,Screen printing inks,Pharmaceuticals,Polishing agents,Food additives,Anti-friction coatings,Adhesives,Teflon coatings
- End products
- Vitamin b supplements,Reflective road markings,Natural food colorants,Lithium-ion battery slurries,Oled displays,Wood varnish,Marine hull paints,Abrasive polishes,Emulsion paints,Liquid curry pastes,Nano-particle drugs,Artist-grade acrylics,Porcelain enamel colors,High-gloss ceramic tiles,Aircraft exterior coatings,Recombinant proteins,Screen printed apparel,Automotive base coats,Graphite conductive layers,Recycled carbon black,Metallic effect paints,Food packaging inks,Hydrating face creams,Fertilizers,Non-stick cookware finishes,Teflon-lined gaskets,Weather-resistant windmill coatings,Textile dyes,Rubber sealants,Digital print logos,Inkjet inks,Aluminum coil coatings,High-temp silicones,Epoxy adhesives,Fuel cell electrodes
- Steps before
- Premixing,Pre-dispersion,De-agglomeration
- Steps after
- Fine grinding,Homogenization,Cooling or Heating,Quality Control,Packaging
- Input ingredients
- anode materials,cathode materials,slurries,conductive additives,battery compounds,pigments,additives,raw materials,spice mixtures,color pigments,active ingredients,excipients,liquid crystal cells,ceramic pigments,adhesives,sealants,nanotubes,wood putties,fillers,binders,dispersing media
- Output ingredients
- dispersed pastes,emulsions,coatings,architectural coatings,automotive paints,batteries,printing inks,ceramic products,biotechnology homogenates,cosmetic products,pharmaceutical products,nano dispersion,high-viscosity products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control
- CN / C / SC / PLC
- Speed
- Infinitely variable
- Cooling System
- Double walled milling basket
- Vacuum System
- Integrated
- Height Adjustment
- Electric
- Material
- ZrO2 or SiSiC construction option
- Safety Module
- TÜV Certified
- Container Capacity
- 200 - 1250 litres
- Automation
- PLC-controlled
- Stand Type
- BK5 with integrated electric height adjustment
- Torque
- 436 – 657 Nm
- Temperature Control
- PT100 temperature sensor option
- Process Technology
- C / CN / SK / PLC
- Software
- WINDISP© 7 data interface
- Speed Adjustment
- DISPERWHEEL® with rotary pulse encoder
- Product Range
- TORUSMILL® SKV5 basket mill models
- Automation level
- Manual / PLC / C / SC / PLC
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- High-Viscosity Applications
- Yes
- Machine footprint
- 220 x 420 x 260 cm
- Control panel type
- Foil keyboard
- Compact footprint
- Yes
- Container capacity
- 200 - 1250 litres
- Container height
- 80 ‒ 140 cm
- Discharge method
- Control element for emptying the grinding basket
- Baskets
- Double walled cooling basket