Pv processing vessels for liquid and cream mixing
Optimize your mixing operations with versatile processing vessels designed for seamless integration, whether for batch or continuous processes, to handle a diverse range of products from delicate emulsions to dense powders and granules.
Great for making:
Mixes, Extrudes, and Emulsifies Various Materials
The PV Processing Vessels from Winkworth are engineered for diverse industrial mixing and emulsification needs. These vessels excel through their robust design, featuring stainless steel construction suitable for the rigorous demands of food, chemical, and pharmaceutical sectors. Utilizing a combination of laminar and turbulent mixing techniques, they deliver precise control over batch and continuous operations. Whether processing adhesives, confectionery mixes, or emulsifying pharmaceuticals, these vessels support capacities ranging from 35 to 4000 liters.
Automation is seamless, with options for PLC integration and recipe control, enhancing production efficiency. Energy consumption is minimized by optimized motor speeds, and material versatility is evident with available corrosion-resistant grades. Designed to meet strict compliance standards, these vessels are equipped with clean-in-place (CIP) systems for easy maintenance. Winkworth offers extensive customization, allowing clients to tailor specifications such as rotor speeds and discharge configurations to particular needs.
Benefits
- Enhances production efficiency with seamless PLC integration, reducing manual intervention.
- Minimizes energy usage through variable-speed motor optimization, lowering operational costs.
- Enables quick product changeovers with clean-in-place system, reducing downtime.
- Offers material and design flexibility to meet stringent industry compliance, including GMP standards.
- Customizable to specific production needs, ensuring optimal mixing and processing outcomes.
- Applications
- Vitamins,Sealants,Biscuit dough,Sauces,Plastic injection moulding,Metal injection moulding,Abrasives,Asphalt,Dairy products,Granules,Cheese,Edible oils,Ceramic injection moulding,Herbs,Cake mix,Urethanes,Sports nutrition,Minerals,Chocolate,Catalysts,Probiotics,Food,Mineral supplements,Dyes,Soups,Biotechnology,Nutritional energy bars,Agrichemicals,Explosives,Coal,Spices,Batteries,Chewing gum,Rubber,Personal care,Ceramics,Ready meals,Protein powders,Inks,Meat analogue,Animal feeds,Household products,Pet foods,Plastics,Sand,Baby food,Paints,Pharmaceuticals,Beverages,Metal powders,Biofuels,Nutraceuticals,Confectionery,Jams,Snack foods,Stews,Cereals,Preserves,Medical products,Adhesives,Lubricants,Wax,Chutneys,Insulators,Salts
- End products
- Infant formula,Vitamin c tablets,Beeswax candles,Silicone sealant,Oil-based paints,Engine oil,Activated charcoal,Potato chips,Tattoo ink,Biotech reagents,Chemical catalysts,Dried oregano,Sponge cake mix,Protein bars,Fabric dye,Anti-aging serum,Dairy milk,Indian chutney,Epdm rubber,Bitumen asphalt,Hard candies,Herbicides,Bubble gum,Fireworks,Ethanol fuel,Ceramic beads,Breakfast cornflakes,Shortcrust biscuits,Floor polish,Tomato sauce,Face cream,Lactobacillus probiotic,Electrical insulators,Whey protein,Olive oil,Strawberry jam,Plant-based burger,Frozen lasagna,Porcelain tiles,Polypropylene containers,Post-workout shakes,Calcium supplements,Edam cheese,Foam mattresses,Milk chocolate bars,Desiccated coconut,Chicken noodle soup,Construction sand,Table salt,Vegetable stew,Hot melt glue,Sandpaper,Quartz minerals,Iron powder,Metal injector components,Lithium batteries,Hospital bandages
- Steps before
- Ingredient Preparation,Premixing,Weighing,Pre-heating
- Steps after
- Packaging,Cooling,Storage,Filling
- Input ingredients
- adhesives,sealants,mastic,plastisols,tile adhesives,biscuit dough,cake mix,chewing gum,chocolate,sweets,confectionery,ceramics,metal powders,sand,asphalt,agrichemicals,batteries,paints,inks,dyes,household products,wax,lubricants,catalysts,biofuels,chalk,crayon,animal feeds,tea,coffee,milk,yogurt,cheese,cereals,butter,margarine,fats,granules,herbs,spices,jams,seasonings,chutneys,meat analogue,edible oils,snack foods,dental products,shampoo,nail varnish,lotions,deodorants,fragrances,biotechnology,medical ingredients,pharmaceuticals,baby formula,medical ointments,plastic,rubber,nutraceuticals,vitamins,protein powders,probiotics,nutrition bars
- Output ingredients
- mixed adhesives,sealant products,cake batter,icing,processed chocolate,coated sweets,ready-to-roll icing,injected ceramics,metal injection moulding products,ceramic injection moulding products,processed asphalt,mixed chemicals,dye solutions,liquids and slurries,processed personal care products,biotechnological solutions,pharmaceutical products,baby food,protein supplements
- Market info
- Winkworth is known for manufacturing high-quality, engineered-to-order industrial mixing equipment, including mixers and blenders, renowned for their reliability and innovation in the pharmaceutical, food, and chemical industries.
- Capacity
- 35 to 4000 litres
- Material
- 304 grade stainless steel
- Finish
- Bead blasted external,Polished internal
- Control Panel
- Simple “Stop-start” control panel
- Mixing Type
- Anchor,Contra-rotating,Homogeniser,Angled Anchor,Propellor agitator
- Temperature Control
- Temperature controlled mixing and blending
- Mixing Vessel
- Hemispherical vessel
- Loading Methods
- Manual / Auto with continuous mixer loading option
- Discharge Methods
- Ball valve,butterfly valve,flush fitting valves,vessel tilt
- Frame Options
- Mobile support frames (under 100L only)
- Automation
- HMI control panel with recipe control integration
- Other Options
- Jacketed mixing chamber,Vacuum models,ATEX certification
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Foaming tendency
- Yes/No
- Discharge method
- Ball valve,butterfly valve,flush fitting valves or vessel tilt discharge
- Machine footprint
- Flexible (Mobile support frames under 100L)
- Tank shape and size
- Hemispherical vessel
- 35 to 4000 litres
- Construction Material
- 304 grade stainless steel
- Control panel type
- Simple “Stop-start” control panel
- Discharge method
- Ball valve,butterfly valve,flush fitting valves or vessel tilt discharge
- Jacketed mixing chamber
- Option
- HMI control panel with recipe control integration
- Option
- Special lids with options for lifting motors,vacuum,continuous mixer loading
- Option
- Operating platforms
- Option
- Vacuum models for de-airing or rapid cooling
- Option
- Mobile support frames
- Under 100L only